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Organising the Paper Trail: Why Better Indexing Matters for Aircraft Maintenance

Date

October 21, 2025

Time

2 min read

Category

Technical Records, Digital Transformation

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Originally published on Linkedin
Originally published on Linkedin

Digital record storage has been common in aviation for years, but the real operational impact comes from searchable electronic records. When records can be retrieved quickly, they become an active working tool that supports planning, maintenance, audits, and transitions. This is where records indexing plays a critical role.


One of the important parts of records digitalization is records indexing. Records indexing is the process of categorising and structuring records so they are easily accessible and searchable, whether for day-to-day operations or lease-driven audits. As fleets age and documentation volume grows, indexing ensures teams are not spending unnecessary time digging through PDFs or mismatched file names.


Records may be indexed in several ways: by document type (AD, SB, WO, logbook pages, component certificates), by identifier (task card reference, work order number, MSN, ATA chapter, date range), or by maintenance category (A-Check, C-Check, OOP tasks, bridging packages). Within broader groups, additional sub-codes help refine the structure further. These help standardize the way documents are grouped, making retrieval consistent across teams.


Indexing directly affects daily operations. Planners and engineers can quickly pull a complete work pack for a lessor request, verify AD/SB compliance, confirm LLP status during engine induction, or trace USM documentation gaps without spending hours searching across files. For operators handling multiple fleets, or aircraft with long operational histories, the benefit is even more significant.


Software can support this process. OCR, AI, and ML tools can recognise patterns, read common formats, and automate early categorisation based on keywords such as standard WO sequences or phrases like “deferred maintenance.” Automated sorting is particularly useful when dealing with high volumes of scanned historical records or bulk uploads during induction.


However, automation has limits. Task cards with similar titles may be misclassified across different maintenance packages. Scanned files with handwriting, low-resolution images, or mixed documents inside one PDF confuse automated models. Different staff may also interpret what constitutes a “complete” record, whether it is just the job card or also the supporting certificates, material receipts, etc. These inconsistencies are why experienced records personnel remain essential.


Human oversight ensures validation, correction, and alignment to internal standards. Proper indexing is not a one-time task but an ongoing practice of applying consistent rules, checking edge cases, and making sure all required documents match the aircraft configuration and maintenance programme.

In the end, indexing strengthens record reliability, reduces rework, supports audit readiness, and protects asset value. Software helps, but expertise ensures the system stays accurate, compliant, and usable.

 

It’s not just about knowing what the documents are, but understanding which details matter and how to interpret them correctly, whether it is in preparation for asset transition or shop visit. That takes both expertise and experience. For support with your records management, our Records team is here to help. Contact us at info@tbmaviation.com or explore our services at tbmaviation.com

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